Your new ATV Wagon will arrive within a couple of days, in one nicely-packed freight package. It will require a bit of assembly, but should take less than 2 hours as many of the components are pre-assembled. You'll only need a few tools -- a 18mm and 19mm box wrenches, a ratchet with extension, and 19mm and 21mm sockets. There are four major steps in the assembly:
1) Install the axles to the frame
Install the axles with the trailer upside-down. The idler axle is installed to the rear of the trailer.
The brake axle installs to the front and the two wires coming out of the frame connect to the brake wiring.
2) Mount the wheel/tire Assemblies
The valve stem should face toward the outside.
Tapered lug nuts are used. Tighten by alternating between opposite nuts.
3) Install Tongue Assembly
Remove then reinstall the coupler to run the wires through the tongue.
The tongue attaches to the frame with four 12mm bolts.
4) Electrical Wiring
A detailed wiring diagram is provided and makes the wiring easy.
For this example the controller box is mounted to the front rack on a Bombardier Outlander Max.